High Level Assembly

We have vast experience in sub-assemblies and integrating electronics into a full system build including complex high-level assemblies such as medical equipment, semiconductor manufacturing systems, digital printers, data logging, high end audio and more.

Vertical integration and end-to-end solutions simplify the supply chain and speed up time to market for our customers.

Our global facilities are vertically integrated to provide seamless higher-level assemblies and system builds offering our customers .

UK, North America, Mexico, South East Asia : FDA-registered for medical products – AS9100 for Mil/Aero projects: Prototype, NPI, small to medium volume, high volume – One company many solutions

Electrical / electronic sub-system build

We provide sub-systems to major OEMs – from your drawings, we can manufacture complete complex (and not-so-complex) sub-systems in volumes to suit your requirements.

We will take your project right through the manufacturing process, including PCB assembly, and provide you with configured and tested sub-systems ready to install without the need for further testing.

Dedicated production areas

Across our site in St Neots, we have three PCB assembly lines, cable assemblies, sub-assembly and full box build stations, testing and stores for the thousands of components we build into products.

We do a significant amount of electro-mechanical work ranging from fitting a single PCB assembly (PCBA) into a simple housing, up to sub-assemblies and full box builds with multiple PCBAs, displays, batteries, cables and metal work.

Material procurement

When buying components on your behalf – electronic, mechanical and fabricated – we’re helping your cash flow; as we also forward order and schedule, the savings are passed on to you through a more competitively priced sub-assembly. Full traceability is one of many options we offer.

We’re also happy to use your free issued parts and manage them through our system to reduce your stock holding, material commitment and your time in managing materials.

Moisture sensitive devices are stored in accordance with manufacturer recommendations and baked and vacuum sealed or stored in one of our dry stores to maintain shelf life.

See our global procurement page for more information.

LEDs, displays and much more

As a member of the OSI Electronics family, we have special access to other member companies whose products can be incorporated into your project to maximise its value, help to reduce overall costs and ensure continuity of supply and quality.

Their products include opto parts, laser LEDs, displays, plastics, metalwork, key pads, cables and many other commodities, all manufactured to international standards.

Quality work, trained technicians

While PCB assembly is highly automated, as is much of the test work we do, assembling intricate electronics requires skilled and well trained engineers and technicians who can follow instructions and drawings to ensure every product is assembled correctly.

We have accreditations for quality management (ISO 9001: 2015), medical devices (ISO 13485: 2016) and environmental management (ISO 14001: 2015); all are certified ahead of expiry.

We are also an approved sub-contractor under the ATEX Directive and a certified sub-contractor for UL Approved Products.

And overseas, our facilities in Indonesia, Malaysia and North America have AS 9100 certification for aerospace, defence and military work and ISO/TS 16949 for automotive applications.

Do you have a project you’d like to discuss with us?

We have agile manufacturing facilities, giving you a resource to develop, make and deliver complete products to anywhere in the world.

Contact us today on 01480 222 480 / info@osi-electronics.uk.