Are you looking for high reliability cable and wire harness assembly?

Our factory in Batam, Indonesia, is specially laid out with space and specialised equipment to make cable / harness assemblies in low and high volumes.

High reliability cable and wire harness assembly at OSI Electronics' facility in Batam, Indonesia.

High reliability cable and wire harness assembly at OSI Electronics’ facility in Batam, Indonesia.

Batam has quality certifications to ISO 13485 (medical devices), AS 9100 (aerospace, defence and military work) and ISO 9001 (quality management). It is also ISO/TS 16949 (automotive) qualified and Common Criteria Certified.

Importantly, we would manage the transition from the UK on your behalf and integrate your electronics manufacture, working with you in the UK to develop your product and run trial quantities locally before switching production to Batam.

The skilled and experienced team in Batam have the space and specific resources to design, develop and assemble complex cables and wire harnesses in volume using advanced production techniques, including:

  • Complex harness assemblies
  • High speed RFC cables
  • RF / coaxial assemblies
  • Rigid cables
  • Discrete wires
  • Tube and flat cables
  • Custom molding
  • Peripheral connectors
  • Flat ribbon and flat round cables
High reliability cable and wire harness assembly at OSI Electronics' facility in Batam, Indonesia.

High reliability cable and wire harness assembly at OSI Electronics’ facility in Batam, Indonesia.

Some of the procedures – including wire cutting / stripping, crimping, termination, cable marking / labelling, molding and testing – are fully or semi-automated, while others rely on experienced hands:

  • Documentation
  • Soldering
  • Insertion
  • Routing
  • Heat shrinking
  • Potting for use in harsh environments
  • Inspection
  • Acceptable quality limit (AQL) sampling

Do talk to John Harley, our Director Business Development, in St Neots about your project and how we can help to bring your ideas to life: +44 (0) 1480 222 480 or info@osi-electronics.uk.